Bunn History
Environmental Concerns
It goes back to where it came from—nature.
BUNN Enviro Cellulo Twine is made from regenerated plant-based cellulose fibers. Unlike synthetic plastic twine, it is designed to return to the natural carbon cycle rather than persist as plastic waste.
When discarded, cellulose can be broken down by naturally occurring microorganisms and fungi. Under suitable environmental conditions, the fibers decompose into naturally occurring components such as water, carbon dioxide and biomass.
Most importantly, BUNN Enviro Cellulo Twine does not contain conventional plastic fibers, so it does not leave behind the persistent microplastic residue associated with synthetic plastic materials.
That means when you choose BUNN Enviro Cellulo Twine, you’re not just securing your product—you’re choosing a tying material designed with the environment in mind.
BUNN was Green When Green Was Just a Color.
ZERO PLASTIC. BUNN KNOT. BUNN SOLUTION.Plastic doesn’t simply disappear when you throw it away.
Polypropylene (PP) strapping is a synthetic plastic made from fossil-fuel-derived materials. Unlike cellulose-based BUNN Enviro Cellulo Twine, polypropylene does not readily biodegrade through natural biological processes.
When discarded, PP strapping can persist in the environment for a very long time. Exposure to sunlight, weather and physical forces can cause the plastic to break into progressively smaller pieces, including microplastic particles, rather than returning naturally to organic matter.
Loose plastic strapping can also create recycling and waste-handling problems because long, flexible bands can become tangled in processing and sorting equipment. While some polypropylene strapping may be recyclable through specialized programs, recycling depends on local facilities and proper collection.
The result is a fundamental difference:
PP strapping remains plastic. BUNN Enviro Cellulo Twine is made from regenerated plant-based cellulose fibers.
When your application allows you to replace plastic strapping with BUNN Enviro Cellulo Twine, you can secure your products while reducing your dependence on synthetic plastic packaging materials.
BUNN was Green When Green Was Just a Color.
ZERO PLASTIC. BUNN KNOT. BUNN SOLUTION.Machine Specs

The simple answer is yes!
When employees manually tie bundles all day using rubber bands, string, or other hand-applied materials, the job can require repeated gripping, stretching, twisting, and pulling with the hands and wrists.
A BUNN tying machine can automate the tying process using a foot pedal or sensor activation, reducing the amount of repetitive hand and wrist motion required from the operator.
How does BUNN help?
Instead of repeatedly hand-tying each bundle, the operator positions the bundle in the machine and activates the tying cycle.
This can help:
- Reduce repetitive gripping, twisting, and pulling
- Reduce hand and wrist fatigue
- Reduce the tedious motion associated with manual tying
- Provide a more consistent tying process
- Allow employees to use their hands for positioning and handling rather than repeatedly tying bundles
For operations that tie hundreds or thousands of bundles, eliminating repetitive hand-tying can make a significant difference in the way the work is performed.
What about carpal tunnel syndrome?
BUNN machines are not a medical treatment or a guarantee against carpal tunnel syndrome. However, replacing repetitive manual tying with machine-assisted tying can reduce the amount of repetitive hand and wrist activity involved in the job.
Every workplace is different, so employers should evaluate their specific operation with an appropriate ergonomic or safety professional.
Knottia’s tip: If your employees tie bundles by hand all day, ask yourself: Why are we still making their hands do what a machine can do?
A: Please measure your packages and enter the dimensions using the format: Width x Length x Height. To help us find the perfect match, list your bundle sizes in order from the smallest to the largest.
In many high-volume applications, tying can be an exceptionally economical way to secure a bundle.
When you compare packaging costs, don’t look only at the price of the material. Look at how much material you actually use per bundle, labor, equipment, maintenance, and waste.
BUNN tying machines use a relatively small amount of twine to securely bundle products. Depending on the application and twine configuration, high-volume tying can use less than 0.1¢ of twine per linear foot.
Compared with plastic wrap, plastic strapping, or heavy banding materials, the amount of material required for a BUNN tie can be significantly lower.
BUNN Twine is available in many sizes and strengths
Not every application requires the same twine.
BUNN offers different twine sizes and strengths to match the product being tied, from lightweight bundles to demanding industrial applications.
The objective is simple: use the right twine for the job without using more material than necessary.
And there’s another advantage: no plastic
BUNN Twine provides an alternative to many plastic-based bundling methods.
BUNN Twine is 100% Environment Safe, providing businesses with an opportunity to reduce their reliance on single-use plastic packaging.
Want to know what your operation could save?
The best way to find out is to compare your current cost per bundle against the cost of tying with a BUNN machine.
Consider:
- Packaging material
- Labor
- Equipment
- Maintenance
- Waste
- Production speed
- Plastic reduction
If it can be bundled, there’s a good chance BUNN has tied it!
BUNN tying machines are used to securely fasten an incredible range of products—from soft foam to hard metal, and from food products to mail and textiles.
BUNN machines have been used for:
- Mail & printed materials — mail bundles, newspapers, magazines, flyers and printed materials
- Boxes & packaging — corrugated boxes, bakery boxes and other packaging
- Textiles & laundry — commercial laundry, linens, towels and textile products
- Food products — rolled beef and pork, rotisserie chicken and other food products
- Produce — carrots, kale, Napa cabbage, parsley, cilantro, asparagus and more
- Industrial products — metal pieces, filters, foam products and other manufactured components
- Currency — bundles of bank notes
- Specialty products — including Madagascar vanilla beans
And that’s just the beginning.
BUNN machines can be configured with different tying patterns, machine designs and twine strengths to meet the requirements of different products and industries.
Have something unusual to bundle?
Don’t assume BUNN can’t do it. Ask us.
Send us a sample of your product and our technical team can help determine the right BUNN machine, tying configuration and twine for your application.
Knottia’s tip: You name it, We’ve Tied It!
BUNN — More than a tying machine. It’s a solution built around your product.A: Bunn offers several models and variations tailored to your specific bundling needs. Our machines can secure a wide variety of items, ranging from soft foam materials to hard metal products. Please ask this question next; How should I measure my products for choosing the best machine?
Troubleshooting
- Poor quality twine- weak break strength, inconsistent strength
- Dual Tension adjusted too tight, pinching twine.
- Button or dual tension not compatible causing pinch point
- Button could be bent
- Running tension issue
- Missing twine cone pad causing a pinch at bottom of cone
- Needs oil
- Break out of adjustment causing twine are to pull twine out of button due to the bounce
- Excessive twine running tension, pulls out of Button
- Knifetrap not activating
- Dull knife blade
- Worn knifetrap pivot hole area due to dull knife
- Lack of lubrication
- Knotter Stop Stud mis-adjusted
1. Is the twine threaded correctly?
Start by checking the complete twine path.
Make sure the twine is going through each guide, tension point, roller, and the stringholder/button in the correct sequence. Even one missed guide or an incorrectly routed twine can change the way the machine pulls and holds the twine.
If you are unsure about the threading, check your machine’s specific threading instructions or contact BUNN with your machine serial number.
2. Is the running tension balanced with the button pressure?
The running tension and the button pressure work together to control the twine.
You don’t want one fighting the other.
If the running tension is too strong, the twine can pull excessively against the button.
If the button pressure is too strong, the twine may not release properly.
The objective is a smooth, controlled movement of the twine through the machine, with the running tension and button pressure working together.
3. Could the button be bent?
A bent button can be difficult to identify just by looking at it.
Here’s a simple way to check it:
- Remove the twine from behind the button.
- Slowly rotate the button clockwise, simulating the direction the twine pulls through the button.
- Apply light pressure first, then gradually increase the pressure.
- Pay attention to whether the button rotates smoothly.
If the button feels smooth in one part of its rotation but becomes noticeably harder or changes resistance as it rotates, the button may be bent.
4. How can I confirm that the button is bent?
Knottia’s Marker Test can help confirm the problem.
- Properly re-string the machine.
- Put a small reference mark on the top of the button with a marker.
- Cycle the machine several times.
- Watch the position of the mark after each cycle.
- If the machine drops the twine or produces a mis-tie, note where the mark stopped.
- Re-string the machine and repeat the test several times.
The purpose is to see whether the button consistently returns to approximately the same position during normal operation.
If the button repeatedly stops in significantly different positions, especially when the twine drops or a mis-tie occurs, the button may be bent and should be replaced.
Still having trouble?
Don’t start replacing parts by guessing.
Call BUNN with your machine’s serial number. BUNN has manufactured thousands of machine configurations and variations over the years, so the serial number helps us identify the correct replacement button and other parts for your specific machine.
Remember: Check the twine path first. Check the tension second. Test the button third.If your BUNN machine is jamming while the knife is cutting the twine, start by checking the Knife Trap Pivot Screw.
1. Check the Knife Trap Pivot Screw
The Knife Trap Pivot Screw (100646) must be properly secured for the knife mechanism to operate correctly.
If the pivot screw is loose, the knife trap can move out of its proper operating position and cause the machine to jam during the cutting cycle.
2. If the pivot screw is loose
The Stringholder Assembly must be removed from the machine to properly secure the pivot screw.
The Knife Trap Pivot Screw uses 100144 jam nuts to hold the pivot screw securely in position during normal operation.
Important: Do not substitute Nyloc-style nuts for the 100144 jam nuts in this application. Nyloc-style nuts can loosen during operation and are not the proper hardware for this location.
3. Don’t overlook lubrication
Proper lubrication is also important.
The knife must be able to move freely through its complete operating cycle. Insufficient or improper lubrication can increase friction and interfere with the knife’s movement.
Keeping the knife mechanism properly lubricated is an important part of maintaining reliable cutting performance.
Still jamming?
If you’ve checked the Knife Trap Pivot Screw, the proper 100144 jam nuts, and lubrication, but the machine continues to jam, stop and contact BUNN Technical Support before making additional adjustments or replacing parts.
Have your machine serial number available. BUNN can help identify the correct parts and guide you through the proper procedure for your specific machine.
Knottia’s tip: The knife has one job—cut cleanly and get out of the way. If it’s jamming, check the pivot first!
Need help? Contact BUNN Technical Support.If your BUNN machine locks up during the tying cycle, one thing to check is whether the Knotter has jumped time.
Check the Knotter Jaws
With the machine in the proper position, look at the Knotter Jaws.
The Knotter Jaws should be pointing toward the rear of the machine.
If the Knotter Jaws are not pointing toward the rear, the Knotter has most likely jumped time.
What should I do if the Knotter has jumped time?
Don’t force the machine or try to continue cycling it.
The Knotter timing needs to be reset correctly for the machine to operate properly. This is a mechanical timing adjustment, and the correct procedure can vary depending on actual location in the machine.
Please call BUNN Technical Support for instructions on how to properly reset the Knotter timing.
Have your machine serial number available when you call. This allows BUNN to identify your specific machine and provide the correct instructions. Photos are always helpful if you can provide.
Knottia’s tip: If the Knotter Jaws aren’t pointing toward the rear, don’t force it—call BUNN before you turn another cycle.If your BUNN machine ties properly sometimes but produces occasional mis-ties, check the Knotter for leftover twine.
Check for Twine Wrapped Around the Knotter
After a mis-tie, carefully inspect the Knotter for any twine that may have wrapped around or become caught in the Knotter mechanism.
Even a small piece of leftover twine can interfere with the Knotter’s next cycle and cause another mis-tie.
What should I do after a mis-tie?
Remove ALL twine from the Knotter before running the machine again.
Don’t simply remove the loose portion you can see. Make sure there is no twine remaining around the Knotter or caught in the mechanism.
Once the Knotter is completely clear, re-string the machine properly and run another cycle.
If the machine continues to mis-tie after all leftover twine has been removed, there may be another issue with the twine path, tension, Knotter timing, or another component.
Knottia’s tip: One little piece of twine can cause the next tie to fail. After every mis-tie, clear the Knotter completely before trying again.- Sharp burr on the knotter jaws.
- Stripper adjustment point is low causing cuts or splits.
- Worn Clutch bearing needs replacing
- Recommend rebuilding the clutch, properly rebuilt will last another 7-10 years if not longer
- Take foot off pedal. Yes, holding down the pedal, you can speed tie thru cycles.
- broken trip spring
- worn kick-out pivot bold or holes
- worn clutch fork
- broken pin in the clutch
Twine
- Health Hazards: None known. They are considered chemically inert and biologically safe. [1, 2, 3]
- Environmental Impact: Low environmental risk. Pure cotton is biodegradable, while polyester is non-biodegradable but biologically and chemically non-toxic. [1, 2, 3, 4, 5]
- Flammability: Both cotton and polyester are combustible. They will melt or burn upon exposure to open flames but do not ignite spontaneously. [, 2, 3, 4, 5]
- Dust Control: Cutting, grinding, or machining twine can generate airborne “fly” or dust, which may cause temporary mechanical irritation to the eyes, nose, or skin. [1, 2]
- Personal Protective Equipment (PPE): Not strictly required, though wearing safety glasses and a dust mask is recommended in heavy-processing environments. [1, 2]
- Vapor/Fume Inhalation: Heating plastic past its melting point releases thermal degradation fumes and volatile organic compounds (VOCs). Breathing these fumes—especially in unventilated areas—can result in headaches, dizziness, or respiratory irritation. [1, 2, 3, 4, 5]
- Thermal Burns: Molten or heated strapping is extremely sticky and hot. Direct contact with the skin will result in severe thermal burns. [1, 2]
- Mechanical Irritation: Dust or small fragments created during cutting can cause physical eye irritation
With the new BUNN Quad Tyer, heavier bundles are now possible more than ever before.
The BUNN Quad Tyer is designed to give customers greater tying capability for heavier and more demanding applications, including certain metal bundles weighing more than 30 pounds.
But every product is different. Bundle size, shape, surface characteristics, the number of ties required, and the type of twine all affect the final result.
How do I know if BUNN can tie my product?
Don’t guess—let BUNN test it.
Call BUNN Technical Support and talk with our team about your application. Be ready to provide a sample of your actual product.
Our technical team may want to test your product firsthand to determine:
- Which BUNN machine is best suited for your application
- The appropriate BUNN twine
- How the bundle should be positioned and tied
- Whether the Quad Tyer is the right solution
Knottia’s tip: If it’s heavy, awkward, or difficult to bundle by hand, don’t assume it can’t be tied. Let BUNN test it first.
Call BUNN Technical Support and let us put your product to the test.- Generic twine do not meet the BUNN parts dimensional specifications
- Generic twines are too thick, too thin, woven too loose or too tight.
- BUNN Twine is designed and manufactured for performance not for a one size fits all.
- Some twines could be too thick and break parts
- Improper BUNN Knot won’t hold properly
- Improper Running Tension loose package
- Improper Knotter Release early release or holding too tight
- Excessive lint/ additional cleaning required
- Knotting up material when pulled off cone into machine
- Splitting at button
- Inconsistent Knots
- Knot pull apart/ not tight
- Costly repairs